Troubleshooting Guide: How to Prevent A Pump Overheating?

Pump motor overheating is a common issue that can lead to costly downtime and equipment damage. This troubleshooting guide is designed to help you identify the causes of overheating and implement effective solutions to keep your pumps running smoothly.

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• 1.What is overheating?

Overheating occurs when the pump motor's temperature rises beyond its safe operating range. This can be due to various factors, including overloading, dry running, and faulty pressure controllers.

• 2.Common Causes of Overheating

——2.1 Overload Operation:

Mainly due to wrong pump selection, or unclean water causing the pump to get stuck, or rust leading to collisions between the impeller and pump body.

——2.2 Dry Running: The pump heats up if it operates without water.

——2.3 Frequent Starts and Stops: Often due to a faulty pressure controller.

If the motor is hot, it could be a control issue. If the pump casing is hot, it might be running dry.

——2.4 Bearing Problems: Can cause overheating and usually accompanied by noise.

——2.5 Installation Issues: Poor ventilation during installation can lead to overheating.

——2.6 Fan Cover Problems: A misshapen fan cover rubbing against the fan is a rare cause.

• 3.How to Avoid Overheating?

——3.1 Pump Considerations

• Choose Appropriate Pumps: Opt for pumps with suitable power to match the load, avoiding the scenario where a small motor is overburdened.

• Prevent Overloading: Avoid prolonged periods of motor overload and limit the frequency of pump starts.

• Proper Thermal Protection: Select the right thermal protection and adhere to the motor's rated usage as specified. 

——3.2 Motor Aspects

• Y-Connection Method: Utilize a Y-shaped connection for better motor performance.

• Ventilation System Check: Regularly inspect the pump's ventilation to prevent blockages that could lead to abnormal temperature increases.

——3.3 Power Supply Factors

• Voltage Fluctuations: Ensure voltage variations are within ±10% of the rated value under specific loads to prevent motor overheating.

• Three-Phase Voltage Imbalance: Avoid imbalances in three-phase voltage exceeding 5% to prevent coil overheating.

• Phase Loss Protection: Install phase loss protection devices for motors to safeguard against damage due to single-phase operation.

——3.4 Correct Working Environment

• Temperature Management: If the ambient temperature exceeds 35°C, take measures to improve the working environment to reduce motor temperature, such as erecting shades or canopies.

• Heat Dissipation: Enhance heat dissipation by improving ventilation and airflow around the motor.

——3.5 Installation Standards

• Clearance from Obstacles: Install pumps with at least 30cm of clearance from surrounding obstacles to ensure adequate space for heat dissipation.

• Effective Cooling Distance: Maintain an effective cooling distance at the fan's tail end (1/2 fan diameter) to optimize airflow and cooling.By understanding the common causes of pump motor overheating and following this troubleshooting guide, you can prevent and solve overheating issues. Regular maintenance and adherence to best practices will extend the life of your pumps and ensure reliable operation.

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